“Power of Siberia 2”
The power of negotiations
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The project at a glance through images
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Over 30 Years of Piping Success Worldwide
+80
COUNTRIES WORLDWIDE
€1.65 B
IN REVENUE
+150
Employees
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Zero Fatality®
Zero LTI®
SHARP certified
Challenge
The highly viscous bitumen has a minimum flowing temperature of 160°C. A U-value of 0.5W/m2-K is required to minimize temperature drop during operations and to extend cooldown times to for contingency shutdown procedures. An active heating system is needed for standard shutdown temperature maintenance and as a re-heat solution.
The high operating temperature exerts significant loading on the pipelines from thermal expansion, while space restriction at the landfalls mean that conventional expansion spools cannot be used.
Key to success
ITP experience with electrical heat tracing for subsea flowline applications was complemented by its in-house testing capability, which allowed proven concepts to be qualified to the project specification and constraints and confirm the design robustness during the project engineering phase.
The partnership with McConnell Dowell, a company with strong presence in Singapore, facilitated the timely obtention of all required regulatory approvals and ensured the selection of an optimum build and install philosophy.
Finally, a collaborative and transparent approach with ExxonMobil and a clear focus on quality and safety shared by all stakeholders enabled the overcoming of technical and execution challenges and secured the successful delivery of a highly innovative project.
Solution
The combination ITP’s Izoflex thermal insulation and AsphaltAx heat tracing technologies resulted in a system with less than 1°C temperature drop along the line and cooldown times above 45 hours, with indefinite temperature maintenance in shut-down and the capacity to re-heat.
Electrical heat tracing, temperature and pressure monitoring and pipeline integrity monitoring are handled by a standalone control & monitoring module delivered as part of the project scope. Fiber optic cables for temperature sensing and telecommunications purposes are also incorporated in the pipeline system.
The PIP design with strain coupling keeps the onshore footprint limited within the permitted area, with minimal end expansions.
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- 228°C (460°F) design temperature – hottest subsea pipeline in the world
- 1,8 km subsea pipeline and 2 x 30 m onshore piping spools for bitumen transportation
- ITP’s Izoflex HT insulation providing a thermal performance (U-value)< 0.5W/m2-K
- 4 x 450 m pipe-in-pipe stalks and onshore piping spools
- Fiber optic technology: temperature sensing & pipeline integrity monitoring with annular pressure monitoring
- ITP’s Izoflex HT insulation providing a thermal performance (U-value)< 0.5W/m2-K
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- 228°C (460°F) design temperature – hottest subsea pipeline in the world
- 1,8 km subsea pipeline and 2 x 30 m onshore piping spools for bitumen transportation
- ITP’s Izoflex HT insulation providing a thermal performance (U-value)< 0.5W/m2-K
- 4 x 450 m pipe-in-pipe stalks and onshore piping spools
- Fiber optic technology: temperature sensing & pipeline integrity monitoring with annular pressure monitoring
- ITP’s Izoflex HT insulation providing a thermal performance (U-value)< 0.5W/m2-K
“Power of Siberia 2”
The power of negotiations
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ITP Interpipe is led by a team of engineers with a unique expertise in designing and implementing highly performant insulated and heated pipelines systems. We champion all our clients, offering them robust solutions and innovative architectures that allow them to reduce project risks and CAPEX, while increasing their production.
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Our team of experts delivers tailored solutions that optimize performance, enhance safety, and maximize efficiency across diverse industries. From concept to completion, we ensure your pipeline projects exceed expectations.
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Pierre OLLIER,
Deputy CEO
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Our history
1998
TOTAL solicits ITP for their Tchibeli project in Congo. An evolution of Dunbar and ETAP, the swaged PIP design delivered is now known as ITP’s standard ITP S-and J-lay PIP
1999
ITP creates a subsea LNG pipeline based on a 36% Ni pipe. ITP’s electrically heat traced flowline (EHTF) also comes to life in 1999. With the PIP’s superior thermal properties, this system can rely on efficient resistive heating.
1995
Shell calls upon ITP for their ETAP development.
To address their challenge linked to High Temperature and High Pressure, ITP uses Izoflex for the first time.
1998
TOTAL solicits ITP for their Tchibeli project in Congo. An evolution of Dunbar and ETAP, the swaged PIP design delivered is now known as ITP’s standard ITP S-and J-lay PIP
1999
ITP creates a subsea LNG pipeline based on a 36% Ni pipe. ITP’s electrically heat traced flowline (EHTF) also comes to life in 1999. With the PIP’s superior thermal properties, this system can rely on efficient resistive heating.
1995
Shell calls upon ITP for their ETAP development.
To address their challenge linked to High Temperature and High Pressure, ITP uses Izoflex for the first time.
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Consectetur adipiscing elit. Nulla quam velit, vulputate eu pharetra nec, mattis ac neque. Duis vulputate commodo lectus, ac blandit elit tincidunt id. Sed rhoncus, tortor sed eleifend tristique, tortor mauris molestie elit, et lacinia ipsum quam nec dui. Quisque nec mauris sit amet elit iaculis pretium sit amet quis magna. Aenean velit odio, elementum in tempus ut, vehicula eu diam. Pellentesque rhoncus aliquam mattis. Ut vulputate eros sed felis sodales nec vulputate justo Discover morehendrerit. Vivam aliquam odio euismod.
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“Accedat huc suavitas quaedam oportet sermonum atque morum, haudquaquam mediocre condimentum amicitiae. Tristitia autem et in omni re severitas habet illa quidem gravitatem, sed amicitia remissior esse debetr.”Pierre OLLIER, Deputy CEO
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ITP Insulated Subsea Flowlines
Subsea pipe-in-pipe (PIP) with low U-values enable long or single-line tiebacks for stranded reserves and address the flow assurance challenges of low wellhead temperature, high wax content and hydrate mitigation.
Provide the best insulation in the market
Offer rapid installation
Enhance production
Enable CAPEX savings
Provide the best insulation in the market
Offer rapid installation
Enhance production
Enable CAPEX savings
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Engineering Management
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Project
Management
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Research and Development
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Project
Management
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